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+91 510 2720714
info@ballsandcylpebs.co.in
Est. 1981

PROVIDING
SOLUTIONS
FOR YOUR
CASTING NEEDS

An innovative manufacturing leader delivering high-quality grinding media and industrial castings with cutting-edge technology and over four decades of proven excellence.

40+
Years of Excellence
10KT
Annual Capacity
4+
Product Families
500+
Clients Served
Global ExporterGermany · Gulf · SE Asia · Australia
Introduction

WHO WE ARE

Watch our introduction to learn more about Balls and Cylpebs Limited — our facilities, products, and our commitment to quality.

BCL
1981
40+
Years
10KT
Capacity/yr
500+
Clients
1981
Year Founded
About Us

INDIA’S LEADING
FOUNDRY

Balls and Cylpebs Limited is an innovative manufacturing leader delivering high-quality grinding media and industrial castings — backed by German-made precision equipment, rigorous in-house quality processes, and over four decades of proven excellence.

Our Journey

Founded in 1981, BCL has evolved to become one of India’s leading Public Limited Companies in the foundry sector. Our lean manufacturing systems serve critical industrial applications across India and internationally, with customers in Germany, Gulf, SE Asia, and Australia.

Our Strength

With 10,000+ tonnes annual capacity and rich technical know-how, our products excel in all challenging environments — improving throughput, escalating profitability, and condensing maintenance costs. Every product is backed by our in-house metallurgical and physical testing laboratory.

Public Limited Company — Est. 1981
Lean Manufacturing QMS
10,000 MT / Year Capacity
Germany · Gulf · SE Asia · Australia
Spectrolab Germany — 0.001% Accuracy
Carl Zeiss Neophot Microscope
Metallurgy Lab
Global Exporter
40+
Years of Excellence
10KT
Annual Capacity
4+
Product Families
500+
Clients Served
Our Products

PRECISION-ENGINEERED
PRODUCT RANGE

Four comprehensive product families covering grinding media, mill linings, and industrial castings — each backed by our in-house quality management system.

Facilities

STATE-OF-THE-ART
INFRASTRUCTURE

Fully integrated complex at Bijoli Industrial Area, Jhansi — German-made analytical instruments, multi-zone heat treatment furnaces, and modern moulding facilities.

Melting Facility
3 × Inductotherm medium frequency induction furnaces — 750 kg each. 1 × Megatherm furnace — 2 tonnes capacity.
4.25 Tonnes per Heat
Moulding Facility
Machine & hand moulding. CO² moulding for consistent hardness and dimensional accuracy. Green sand moulding on intensive rotor mixers. Shell & dry sand moulding.
Pattern Making
Match plate mounted wooden, metallic, and resin patterns. Dedicated repair section, in-house match plate mounting, systematic pattern storage with powered rack mechanism.
Heat Treatment
Auto multizone continuous pusher-type furnaces with multi-point temperature control. Bell-type tempering furnace. Computerized batch furnace (2T/batch). Mn. Steel batch furnace — 4 tonne.
Chemical Testing
Spectrolab (Germany) — Computerized Vacuum Emission Direct Reading Optical Spectrometer. Accuracy of 0.001%. Full elemental composition on every heat.
Spectrolab Germany Make
Non-Destructive Testing
Ultrasonic Digital Depth Flaw Detection. Magnaflux Crack Detection. Dye-Penetration Test Equipment. Comprehensive internal integrity verification.
Physical Testing Lab
Carl Zeiss Neophot Microscope (Germany) with Digital Image Analyzer for Retained Austenite, Carbide, Martensite & Grain Size. UTM 40T. Rockwell & Brinell Hardness Testers.
Carl Zeiss Germany Make
Storage & Dispatch
Organised bulk storage and packing lines for domestic truck dispatch and export container stuffing. Full batch traceability from heat number to final dispatch.
Industries Served

POWERING INDIA’S
CORE INDUSTRIES

BCL products are trusted by the most demanding industrial consumers across multiple sectors — improving throughput, escalating profitability, and condensing maintenance costs.

Mineral Ore Dressing
Cement Plants
Thermal Power Plants
Indian Railways
Steel Industries
Fertilizer Plants
Mining & Quarrying
Process Industries

GLOBAL
REACH

BCL has been exporting grinding media and castings internationally for decades, meeting the rigorous standards of global buyers. All exports are backed by complete documentation — Certificate of Origin, Packing Lists, Quality Certificates, and full compliance with buyer specifications.

Germany
Gulf Region
South East Asia
Australia
Nepal
Africa
Quality

QUALITY IS
NON-NEGOTIABLE

Our quality management system governs every step — from raw material procurement to final dispatch. No product leaves our factory without passing rigorous metallurgical and dimensional checks.

01
Quality Management System
Our lean manufacturing QMS governs every process from raw material to dispatch. Every step is documented, controlled, and continuously improved. Audit-ready documentation for all export shipments.
02
Spectroscopic Analysis
Spectrolab Germany — 0.001% accuracy. Full elemental composition verified on every heat before any metal is poured. Ferrous background analysis for all key elements.
03
Hardness Testing
Every batch on Rockwell and Brinell scales. Core hardness via ball cutting machine. Surface-to-core variation held at ±1 RC Max — consistent quality through section.
04
Metallurgical Microscopy
Carl Zeiss Neophot Microscope (Germany) with Digital Image Analyzer for Retained Austenite, Carbide, Martensite, and Grain Size. Retained Austenite maintained below 5%.
05
Non-Destructive Testing
Ultrasonic flaw detection, Magnaflux crack detection, and Dye-Penetration testing ensure every casting is internally sound before dispatch — zero compromise on integrity.
06
Batch Traceability
Full traceability from raw material heat number to finished product dispatch. Documented MTCs for every lot. Complete export documentation — Certificate of Origin, Packing Lists, Quality Certificates.
Get In Touch

LET’S BUILD
TOGETHER

Request a quote, order samples, or learn more about how BCL can supply your operations.

Factory Address
A-29/2 (1), Bijoli Industrial Area,
Bijoli, Jhansi (U.P.) 284 001, India
SEND AN ENQUIRY
We typically respond within 24 business hours.
Balls and Cylpebs
Limited

Product & Capabilities
Brochure
Company Brochure

DOWNLOAD OUR
BROCHURE

Get the complete overview of our product range, technical specifications, facility details, and quality certifications in one comprehensive document.

01
About BCLCompany history, journey, and core strengths
02
Grinding Media BallsBCL KROME grades, specifications & applications
03
Mill Lining & DiaphragmsAlloy designations, hardness ranges
04
Mn. Steel CastingsIS 276-2000 grade compositions
05
High Chrome CastingsHardness specs, product range
06
Facilities & QualityEquipment list, testing capabilities, certifications
PDF — 5.2 MB · Balls and Cylpebs Limited Product & Capabilities Brochure